F-22 production termination is premature

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Skipjack
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Post by Skipjack »

The heat shield fiasco is just another example of short-sightedness on the part of government and industry leaders. At a bare minimum, you would expect full engineering records and data for a major project like Apollo to be archived, perpetually.
An even worse and more example is the loss of many things learned from the (sadly failed) X33 programme. The government invested a lot into this project (even though it was ultimately cancelled). It is an almost criminal waste of tax money, that they did not document everything well enough for it to be reproduceable later. In the age of high capacity computing, this should be a non problem.
Yet, much of what was learned was ultimately lost again.
Maybe F-22 records and data will soon mysteriously start disappearing...
In this light, I can understand your reservations towards a break in the production of the F22. One must not forget however, that we do still remember some things even from Apollo times. The F1 and F2 engines e.g. are still well understood and they were planned to be updated for Constellation. Not a simple device by any means.
I think that with modern computer and digital storage technology, one could easily keep record of any detail in one of the big archives indefinitely (unless some catastrophic event destroys them).

The thing is that I do not fully disagree with the emotion that putting the F22 production on hold is bad. I just understand that we currently need UAVs more than F22s. Even if the US was to get more F22s, there would not be any pilots to fly them. From what I understand the Airforce has already troubles finding UAV- pilots. So they have to retrain fighter pilots instead. So even if you got more F22s, there would not be enough pilots to fly them.

IntLibber
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Post by IntLibber »

This is false, the USAF has always exceeded their recruitment goals in both enlisted and officer ranks. The UAV ranks are far easier to fill because they permit noncommissioned officers (sergeants, etc) to fly them into combat.

DeltaV
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Post by DeltaV »

I promise you, the waiting line for F-22 pilot applications is a mile long.

93143
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Post by 93143 »

Skipjack wrote:I am generally not a big fan of Constellation. I would cancel it and hand the job over to the new spacers. Some competitions in that area with the outlook on NASA and commercial contracts would do more for less money.
I am of the opinion that that is a very bad idea. NewSpace is not ready for large exploration missions. Even OldSpace and the EELVs would be tapped out just giving us a low-mission-rate moon program - and that's after developing the ACES upper stage, the culmination of 40 years of industry experience with cryogenic upper stages that NewSpace (and NASA, for that matter) simply cannot hold a candle to.

ISS support is another story. If STS is going to be cancelled anyway, the quicker NASA gets out of the business of routine ISS support, the better. Hopefully somebody can dream up and implement a solution to the downmass problem...

I'm actually a fan of DIRECT. The Jupiter requires less development than any other heavy lift option, with the possible exception of the significantly less capable Not-Shuttle-C, and the DIRECT team maintains that if NASA redirects funds appropriately, prototypes of the 1.5-stage J-130 configuration could be flying by 2013. IIRC, information from LM insiders indicates that with mass limits removed and extra funding made available by cancelling Ares, Orion Block I could be flying in 2014 or 2015. The upper stage needed for the J-246 configuration is essentially a wide-body ACES stage with 6 engines instead of 4, so ULA could potentially get something like a two-for-one technology development deal... and the whole thing requires no engine development at all. Moon by 2020, with half the fixed costs and much less than half the development costs of the PoR.

Orion Block II could be made reusable again. They could put back land landing, radiation shielding, dual-fault-tolerance, the 6-crew capacity, the high-gain antenna, the reserve batteries, the drinking water, the toilet, and of course bigger, more robust parachutes so as to safely land the thing with the extra weight...

At a halfway reasonable launch rate, economies of scale kick in and the Jupiter becomes a lot cheaper per kilogram to orbit than the EELVs or even Falcon, simply because it's bigger and can loft more mass in a single launch. Shuttle doesn't see this savings because (a) the orbiter is an expensive pain to re-use, and (b) it doesn't count as payload. The ET/SRB combo has been continually refined and is really quite efficient on its own...

If I'm not mistaken, the J-130 could support NEO missions with ULA's existing DHCUS, well before the JUS (ie: ACES-181) is ready...

DIRECT's plan also includes propellant depots filled by the lowest bidder. Or international partners who want to fly an astronaut on a moon mission, and they would presumably contract it out to the lowest bidder. NewSpace could launch an awful lot of rockets this way too, and without worrying about payload insurance... Technically Jupiter is capable of 2-launch lunar missions without depots, but it can do a 1-launch all-up mission if a depot is available, and Mars gets way easier with plenty of propellant commercially available on-orbit...

The thing is (and here we come back to something vaguely relevant to the F-22 discussion), NASA had a heavy lift launch capability back in the early '70s. They junked it and fired all the knowledge workers - and there is knowledge associated with programs like this that doesn't get written down; it's a certain savoir faire that comes with actually doing it - and seven years later tried to re-hire them for STS. 90% of them refused to come back. There are still things NASA no longer knows how to do as a result (witness the heat shield). Now they have another heavy lift launch system, that requires only minimal development to realize its potential - and they're junking it again and hoping they'll be able to rebuild the experience base from scratch when Ares (which is basically a brand new launch system without the advantages of clean-sheet) finally flies.

We have a heavy lifter now. Let's use it.
Cant wait to see Space X Falcon 9 fly, hopefully before the end of the year.
I'm with you there. I'm also hoping the rumours about Raptor and the RS-84 are true... It would be awesome if SpaceX (which is not short for Low Earth Orbit Logistics Technologies Incorporated) managed to get to the moon on their own in a reasonable timeframe, but I think it's unwise to bet on it...
DeltaV wrote:I despise any launcher using solid rockets.
As I understand it, the ATK lobby is far too powerful for anyone to do anything about that. It's quite likely that whatever system is chosen will have SRBs. Might as well get a good one...

DeltaV
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Post by DeltaV »

93143 wrote:They junked it and fired all the knowledge workers - and there is knowledge associated with programs like this that doesn't get written down; it's a certain savoir faire that comes with actually doing it
Hear! Hear!

Skipjack
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Post by Skipjack »

This is false, the USAF has always exceeded their recruitment goals in both enlisted and officer ranks. The UAV ranks are far easier to fill because they permit noncommissioned officers (sergeants, etc) to fly them into combat.
http://www.airforce-magazine.com/Magazi ... 09UAV.aspx

Not quite the article I had in mind when I wrote above post. I cant quite remember anymore where to find that one. Anyway, this one does touch the problem a little bit. I might be lucky and find the other article also.
I am of the opinion that that is a very bad idea. NewSpace is not ready for large exploration missions. Even OldSpace and the EELVs would be tapped out just giving us a low-mission-rate moon program - and that's after developing the ACES upper stage, the culmination of 40 years of industry experience with cryogenic upper stages that NewSpace (and NASA, for that matter) simply cannot hold a candle to.
I see it the other way round. NASA has a horrible track record when it comes to building new launchers since the SaturnV. All of them were overpriced and underperforming. The Saturn was performing well, but was still very expensive. A lot of bad decisions are made due to political pressure. Commercial options are not subject to as much political pressure and therefore can make more reasonable and cost effective decisions.

Further, NASA has a horrible track record when it comes to maintaining its knowledge base. As you said it yourself. So much got lost. Private companies do a better job at that, usually, especially since they keep improving their processes and products. Often they will sell or license their older technology to other companies. So again, the knowledge is not (at least not entirely) lost.

Skipjack
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Post by Skipjack »

I'm actually a fan of DIRECT. The Jupiter requires less development than any other heavy lift option, with the possible exception of the significantly less capable Not-Shuttle-C, and the DIRECT team maintains that if NASA redirects funds appropriately, prototypes of the 1.5-stage J-130 configuration could be flying by 2013
That too would be a NASA launcher and would be suffering from the same problems as any NASA launcher. Also I am very much against SRBs. They were responsible for 50% of all Shuttle failures and the only failure at launch that the shuttle has had.

DeltaV
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Post by DeltaV »


TallDave
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Post by TallDave »

I've never understood why NASA seemed so hostile to heavy lift.

Wiki says Falcon flies normal in a couple weeks, heavy next year.

http://en.wikipedia.org/wiki/Falcon_9

I like DIRECT too.

http://en.wikipedia.org/wiki/DIRECT
The extra payload capability of the Jupiter-130 would allow for a range of additional cargo payloads to be flown with each Orion crew, a capability which is not possible with the Ares I. The DIRECT Team has suggested a number of extra missions which would be enabled by Jupiter in their proposal[3], including:

New ISS resupply missions with the three ESA/ASI-built Multi-Purpose Logistics Modules
Performing more Hubble Space Telescope Servicing Missions with Orion crews
Launching massive new space telescopes over 8 meters in diameter (twice the diameter of Hubble)
Perform a Mars Sample Return mission[4] on a single Jupiter launcher, to land on Mars and return a sample of its soil back to Earth for study as early as 2013
Launching a human crew to fly around the moon as early as 2013

TallDave
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Post by TallDave »


93143
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Post by 93143 »

Skipjack wrote:NASA has a horrible track record when it comes to building new launchers since the SaturnV. All of them were overpriced and underperforming.
All of them? You mean STS?

Quite the data set there...
A lot of bad decisions are made due to political pressure.
True. That's why STS ended up so expensive and unsafe - Nixon wasn't willing to fund more than a half-assed effort, but the Air Force wanted a very heavy payload with lots of cross-range on reentry. Still, it turned out pretty well, all things considered.

STS essentially delivers a fully-equipped, crewed space station on orbit along with the payload. And it has 15 tonnes of high-volume downmass capability. That's nothing to sneeze at.
Commercial options are not subject to as much political pressure and therefore can make more reasonable and cost effective decisions.
As I've been trying to make clear, DIRECT is a reasonable and cost-effective decision. The question is, can NASA make it?
Further, NASA has a horrible track record when it comes to maintaining its knowledge base. As you said it yourself. So much got lost. Private companies do a better job at that, usually, especially since they keep improving their processes and products. Often they will sell or license their older technology to other companies. So again, the knowledge is not (at least not entirely) lost.
This argument is backwards. NASA has had exactly one instance of mass knowledge loss during a large gap. Saturn-to-STS. So in order to avoid this happening again, you propose... firing all the knowledge workers and getting someone else to build a brand-new system from scratch that won't be ready for many years?

Need I remind you that commercial contractors already build and operate all of NASA's stuff?

A program like this won't last long enough for NewSpace, as it stands now, to execute it. That's politics.

The SRBs are probably here to stay. That's also politics. Fortunately, they can enable a system that's quick and cheap to develop, relatively cheap to operate, and very capable.
That too would be a NASA launcher and would be suffering from the same problems as any NASA launcher.
What problems would "any NASA launcher" automatically suffer from?

You seem to have a very negative view of NASA as such. It has its problems, but I think it's better to try and fix them than to junk the whole thing and start over.

There have only ever been two major NASA launch vehicles - Saturn and Shuttle. Both were heavily constrained by political realities.

But the STS stack turns out to make a great launcher without the orbiter attached. What's wrong with using it that way?
Also I am very much against SRBs. They were responsible for 50% of all Shuttle failures and the only failure at launch that the shuttle has had.
No.

Two things.

1) That failure was management deliberately deciding to ignore a technical white paper that said outright that the SRBs couldn't be used if the air temperature was below a certain value.

2) The RSRB (redesigned solid rocket booster) doesn't have the problem any more, and has a very long, very perfect flight record.

Actually, STS historical safety overall is roughly the same as Soyuz, which is the only system that's ever launched enough to make a valid comparison. It's just that the public's tolerance for risk in spaceflight is very very low.

Now consider that Orion, as launched on Jupiter, would have a LAS. That instantly cuts the launch risk by a factor of about 10, putting it way down in the noise as regards mission risk for a lunar sortie.
DeltaV wrote:No OFF switch for SRBs
That's mostly a problem for Ares I. Even there, last I heard a 3-second autodestruct would probably solve it. Jupiter can pack a much heavier, more powerful LAS, which combined with the much lower max-Q makes this not a big issue.

Skipjack
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Post by Skipjack »

True. That's why STS ended up so expensive and unsafe - Nixon wasn't willing to fund more than a half-assed effort, but the Air Force wanted a very heavy payload with lots of cross-range on reentry.
Agreed on that, fully. Nothing to add here either.

Still, it turned out pretty well, all things considered.
I dont agree on that one.

STS essentially delivers a fully-equipped, crewed space station on orbit along with the payload. And it has 15 tonnes of high-volume downmass capability.
At what cost?
This argument is backwards. NASA has had exactly one instance of mass knowledge loss during a large gap. Saturn-to-STS.
Not true, a lot of the lessons learned with the X33 programme were also lost, because of a lack of care by NASA (and the companies contracted by NASA, but NASA could and should have kept the knowledge together)

The only reason why some of the knowledge from the DC-X survived, is because the engineers went to other, private companies.
There are other instances where knowledge was lost. I would have to look them up again.
What problems would "any NASA launcher" automatically suffer from?
As you mentioned it yourself. Politics interfering with it.
No.
Yes. Once burning, SRBs cant be turned off. You cant even throttle them.
It is a problem. Plus the 5 segment boosters come with a whole rats tail of new problems. High max Q and violent vibrations, to name two.
You can not compare these new boosters to the old SRBs of the shuttle. Also the only launch failure in the history of the shuttle has been due to a problem with the SRB (be it ideal launch conditions or not)
Actually, STS historical safety overall is roughly the same as Soyuz
Which Soyuz, the launcher, or the manned space craft?
That's mostly a problem for Ares I. Even there, last I heard a 3-second autodestruct would probably solve it. Jupiter can pack a much heavier, more powerful LAS, which combined with the much lower max-Q makes this not a big issue.
Ares I has the problem of a very high max Q thats why a LAS is very problematic. So it will be a very close call if they have to use LAS. It will be questionable whether they can get away from the SRB quickly enough without being exposed to too high G- forces.
All that of course IF and that is a big IF, the crew is not shaken to death long before that by the strong vibrations of the 5 segment SRB ;)

93143
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Post by 93143 »

Skipjack wrote:
This argument is backwards. NASA has had exactly one instance of mass knowledge loss during a large gap. Saturn-to-STS.
Not true, a lot of the lessons learned with the X33 programme were also lost, because of a lack of care by NASA (and the companies contracted by NASA, but NASA could and should have kept the knowledge together)

The only reason why some of the knowledge from the DC-X survived, is because the engineers went to other, private companies.
There are other instances where knowledge was lost. I would have to look them up again.
Fair point. This is mostly due to political thrash. That's why I'm worried about trying to develop a completely new capability, when STS is due to stand down and we don't have a replacement ready. The space program might never recover if this gets screwed up.
What problems would "any NASA launcher" automatically suffer from?
As you mentioned it yourself. Politics interfering with it.
There's very little that politics could do to Jupiter besides prevent it from being selected. It's essentially a minor modification of the existing STS stack, and easily the fastest heavy lift solution to develop (besides NSC, of course, which as I said is much less capable - but internal NASA politics might lead to it being selected over Jupiter...).
Once burning, SRBs cant be turned off. You cant even throttle them.
It is a problem.
No it isn't. The STS stack is designed to have the SRBs at full throttle until burnout. If you can abort off the stack safely when something goes wrong (and with Jupiter/Orion you can), there's no problem. If the abort system fails, a liquid booster is not safer...
Plus the 5 segment boosters come with a whole rats tail of new problems. High max Q and violent vibrations, to name two.
You can not compare these new boosters to the old SRBs of the shuttle. Also the only launch failure in the history of the shuttle has been due to a problem with the SRB (be it ideal launch conditions or not)
DIRECT doesn't use the new SRBs. They use STS SRBs unchanged.

The high max-Q is due to the design of the Ares I. Even a Jupiter Heavy (using the 5-seg) would have a reasonable max-Q.

The thrust oscillation problem didn't magically appear with the 5-segs - the 4-seg boosters do it too. It's mitigated by the flexing of the massive thrust beam running through the huge liquid propellant tank. Ares I only has this problem because (a) it doesn't have the same mitigation mechanism built in, and (b) the stack happens to resonate with the larger 5-seg booster. Again, Jupiter uses the SRBs in the same way the STS does, so even if it had to use the 5-seg for political reasons it wouldn't be an issue.

Also, STS has launched over a hundred times. The fact that it had only one launch failure - which was due to a flaw that has since been designed out - is not a stroke against it. That kind of record compares well with any liquid-fueled rocket...
Actually, STS historical safety overall is roughly the same as Soyuz
Which Soyuz, the launcher, or the manned space craft?
The combination, I think. I'd have to check.
All that of course IF and that is a big IF, the crew is not shaken to death long before that by the strong vibrations of the 5 segment SRB ;)
The crew won't shake to death. NASA's not that incompetent. The question is, what do they have to do to Orion to get it to fit on a fully vibration-mitigated Ares I?


I'm no fan of the Ares I, believe me...

Skipjack
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Post by Skipjack »

Fair point. This is mostly due to political thrash. That's why I'm worried about trying to develop a completely new capability, when STS is due to stand down and we don't have a replacement ready. The space program might never recover if this gets screwed up.
I do agree with you on this one too.
I do however not agree that any of the current and currently proposed launch systems is a good solution to the problem.
Right now we are trying to go to the moon, when we cant even go into LEO in a reasonable way.
IMHO, we should focus first on getting a cheap, small cargo/crew capable launcher for LEO ready. Then when getting to LEO is affordable and routine, we can decide on what else to do.
NASA totally missed the point multiple times. They made politically motivated decisions when designing launchers (past RLV- related decisions) and then claimed that building RLV is generally impossible because their bad designs failed.
This is why I dont like NASA developing launchers. They have had a horrible record of failed or half failed attempts.
Even the Space Shuttle is ultimately a failure. It was waaay to expensive and it was a completely wrong approach. Again, all politically motivated.
And I think that Soyuz has had a lower rate of fatal accidents than the shuttle with a lower cost per launch as well.

Dont get me wrong, I do think that of all the options that I have seen coming from NASA, DIRECT is the by far the best. However I still do not like it. It is stil to expensive and it is not progress.
Ultimately Constellation is a step back in every aspect. DIRECT just as much, but maybe a bit cheaper.

While not a technological advance SpaceX has developed much more for a fraction of the money that the paper rocket Constellation has cost so far.
Sure, they are not perfect and they will have failures and more failures. But they are learning and they are ultimately going to make profit.
Constellation will only cost money.

djolds1
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Post by djolds1 »

Skipjack wrote:IMHO, we should focus first on getting a cheap, small cargo/crew capable launcher for LEO ready. Then when getting to LEO is affordable and routine, we can decide on what else to do.
NASA totally missed the point multiple times. They made politically motivated decisions when designing launchers (past RLV- related decisions) and then claimed that building RLV is generally impossible because their bad designs failed.
This is why I dont like NASA developing launchers. They have had a horrible record of failed or half failed attempts.
Even the Space Shuttle is ultimately a failure. It was waaay to expensive and it was a completely wrong approach. Again, all politically motivated.
And I think that Soyuz has had a lower rate of fatal accidents than the shuttle with a lower cost per launch as well.

Dont get me wrong, I do think that of all the options that I have seen coming from NASA, DIRECT is the by far the best. However I still do not like it. It is stil to expensive and it is not progress.
Ultimately Constellation is a step back in every aspect. DIRECT just as much, but maybe a bit cheaper.
RLV/SSTO is a unicorn unless you can beat the politics and go to nuclear boosters (DUMBO, LANTR, etc.). DIRECT is the best that can be expected out of a government bureaucracy. I am a devotee of the LCLV/ Rocket a day philosophy.
Vae Victis

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