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Sintered metal objects from a standard FDM 3D printer

Posted: Sat Jul 09, 2016 4:37 pm
by DeltaV
Filamet(TM) metal-infused filament with Bronze, Copper (soon Brass, Nickel-Silver?) for producing high-density metal objects, sintered in a kiln, after being printed on a cheap, run-of-the-mill FDM printer. Wondering about shrinkage/deformation from heating, but this sounds promising for non-m/billionaires.

http://www.thevirtualfoundry.com/

Image

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Mon Nov 07, 2016 2:39 pm
by Diogenes
DeltaV wrote:Filamet(TM) metal-infused filament with Bronze, Copper (soon Brass, Nickel-Silver?) for producing high-density metal objects, sintered in a kiln, after being printed on a cheap, run-of-the-mill FDM printer. Wondering about shrinkage/deformation from heating, but this sounds promising for non-m/billionaires.

http://www.thevirtualfoundry.com/

Image

Now that is very interesting. Thanks for posting that.

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Sat Aug 04, 2018 12:13 am
by prestonbarrows
At scales to be at all relevant, say, 12" cube width and above, plain old machining is practical and cheap. Porous, sintered messes based on plastics will be dimensionally unstable and a horror show under vacuum.

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Sat Aug 04, 2018 1:13 am
by hanelyp
How does this compare to lost-PLA metal casting? I'm guessing not nearly as good.

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Sun Oct 01, 2023 5:11 am
by KitemanSA
What would happen if we printed with YBCO infused PLA on a spherical table? Maybe we could print a proper, superconducting bowed cube-octahedral Polywell in one go. If we switch between plain PLA for the running surface, copper infused for the case, and YBCO infused for the windings…

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Mon Oct 02, 2023 1:11 pm
by usesbiggerwords
DeltaV wrote:
Sat Jul 09, 2016 4:37 pm
http://www.thevirtualfoundry.com/
Looking at the list of "Customers who trust", it's all universities and government agencies. Perhaps this is telling...

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Thu Dec 14, 2023 6:36 pm
by jrvz
“ In the case of copper, the highest density achievable would be about 97 density with 15 percent shrinkage, but shrinkage can be kept to under 7 percent with 10 to 12 percent porosity.”

So, definitely not vacuum tight. And I don’t see anything about printing superconductors.

Re: Sintered metal objects from a standard FDM 3D printer

Posted: Fri Dec 15, 2023 1:42 am
by KitemanSA
jrvz wrote:
Thu Dec 14, 2023 6:36 pm
“ In the case of copper, the highest density achievable would be about 97 density with 15 percent shrinkage, but shrinkage can be kept to under 7 percent with 10 to 12 percent porosity.”

So, definitely not vacuum tight. And I don’t see anything about printing superconductors.
Nitrogen (LN2) doesn’t diffuse much.
Has anyone ever even suggested YBCO to them?